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Big Data-Driven Intelligent Manufacturing of Optical Fiber
Preforms
Zhijian Liu, Jincheng Tian, Ming Kong, Dongming Cui, Qing Cheng
FiberHome Telecommunication Technologies Co.,Ltd
Abstract: In the optical communication industry chain, The rise of big data technology provides new opportunities
optical fiber preforms are the critical raw materials and hold for the intelligent transformation and upgrading of the
the technological high ground. Consequently, the technical optical fiber preform industry. This paper takes FiberHome
capabilities and efficient production of optical fiber preforms as a case study to discuss the application of big data
have emerged as the key competitive advantage for global technology in the intelligent manufacturing of optical
manufacturers. Traditional research and development (R&D) fiber preforms, analyze its strategic value in the synergy
and production models are plagued by inefficiency, high costs, of the whole industrial chain of “optical fiber preform
and long cycles, making it difficult to meet rapidly changing - optical fiber - optical cable”, and help China's optical
market demands. Using FiberHome as a case study, this paper fiber telecommunication industry to achieve leapfrog
explores the application of big data technology in the intelligent development from “running behind” to “running alongside”
manufacturing of optical fiber preforms. It focuses on its to “leading” in the global market.
functions in scenarios like the construction of digital industrial
platforms, the dynamic analysis of the entire production process, 2. Technical Challenges and Current Status
and the iterative process optimization. The paper systematically of Optical Fiber Preform Manufacturing
expounds on the strategic value of big data in enabling synergy
across the entire "preform - fiber - optic cable" industry chain. Optical fiber preform manufacturing process is complex, is
The research shows that big - data technology can remarkably the technical high point of the optical fiber industry chain.
enhance R&D and production efficiency, shorten technology The whole process of optical fiber preform production
iteration cycles, significantly reduce costs, and achieve the covers 12 procedures and involves more than 3,000
optimized upgrade of product quality. This provides FiberHome's production elements, resulting in high production cost, long
intelligent manufacturing solutions for the global optical fiber cycle and high difficulty in quality stability management.
communication industry's intelligent transformation. With globalization and intensified competition in the
industry, “internationalization + intelligent manufacturing”
Key word: Optical fiber preforms; big data; digital has become an important direction for the transformation
transformation; intelligent upgrading; FiberHome and upgrading of the optical fiber telecommunication
industry. In recent years, China's “14th Five-Year Plan
1. Introduction and Vision 2035 Outline” clearly puts forward the digital
transformation of the overall drive to change the mode
In recent years, domestic and foreign optical fiber of production, the State Council also requires central
manufacturers continue to expand production capacity, enterprises to accelerate the digital transformation[2].
market supply exceeds demand is increasingly prominent, Although China has become the world's largest producer of
the industry competition is becoming more and more optical fiber, but in terms of intelligent manufacturing and
intense. Currently the optical fiber industry is facing high-end product development, compared with the leading
multiple challenges and opportunities such as industry foreign enterprises there is still a gap.
reshuffle, quality upgrade and overseas export. In this The traditional manufacturing mode of optical fiber
context, optical fiber preform as the core raw material of preforms has been difficult to meet the rapidly changing
the optical telecommunication industry chain, its quality market demand, and big data technology provides new
and cost have become the main factors restricting the high- ideas and methods to solve this problem[3]. Through big
quality development of the industry[1]. The traditional R&D data technology, enterprises can realize the comprehensive
and production mode is difficult to adapt to the market optimization of the production process and intelligent
demand due to the problems of low efficiency and high management, enhance the competitiveness of products in
cost, forcing enterprises to obtain sustainable competitive the global market, so that China's optical fiber industry
advantages through technological innovation and mode really realize “from big to strong”.
change.
3. Application of Big Data Technology in
42 Smart Factory of Optical Fiber Preforms

